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      • Version 850 4AC
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  • slotting machines 850

    Rack and pinion system ram drive

    1. Home
    2. slotting machines
    3. Mod.850

    Available models 850:

    850 4AC
    • 850

    TECHNICAL SPECIFICATIONS

    Our  NC 4-axis heavy-duty Slotting Machines are the result of ongoing improvement and technological development. 
    The CAMS models 500E, 500EA(850) and 850 incorporate a truly  innovative feature -  NC control on ram axis Z.
    By providing NC control on the machining axis offers the following production advantages and benefits:

    • drastic reduction in tooling times and machine setup;

    • improved machining performance, thanks to the Brushless motor and Servo-drive which ensure a constant  torque throughout machining from start to finish.

    • uniform machining  compared to traditional Slotting Machines (piston driven ram) resulting in  reduced  tool consumption and wear.

     

     

     

     

    manufactured from electric arc welded sheet metal of robust thickness, adequately ribbed and heat treated for internal stress relieving....

    HEAD and RAM

     

    G30 quality grade cast-iron. Ram guides are induction tempered and ground. The travelways on the head are coated with an anti-friction mat...

    LUBRICATION

     

    Automatic grease pumps interfaced with the computer lubricate travelways on the table, head and rack and pinion system. When the oil level ...

    COOLING SYSTEM

     

    closed circuit system driven by a centrifugal electro-pump and a pull-out and removable swarf collection tray is positioned below the table ...

    TURNTABLE

    (asse A) 

    quality grade cast-iron with wide central through hole designed for machining long shafts. Travel guides on the table and support are coated...

    slittone (Z) 

    the drive system consists of a brushless motor keyed to a reduction gear unit resulting in an intermediate reduction on the central shaft (c...

    longitudinale (Y) e trasversale (X) 

    the table moves on an enclosed ground recirculating ball screw assembly.

    ELECTRICS

     

    Each axis is driven by a brushless motor and servo-drive with NC control. The NC control system allows easy machine programming including ma...

    slotting machines

    Version

    slotting machine 850 4AC

    4 NC controlled axes (Y – X – A - Z)

    Longitudinal Travel

    NC Controlled Axis Y

    Turntable

    NC Controlled Axis A

    Horizontal Travel

    NC Controlled Axis X

    Ram Axis

    Our Slotting Machine 4AC is the result of 30 years experience and research in design and development of industrial slotting machinery and equipment.   

    The CAMS slotting machine offers a number of important features :

    robust construction: the main structure is manufactured in robust thickness sheet metal (heat treated and processed);

    tables in high quality grade cast-iron (grade G30);

    the turntable with a working diameter of 1000mm and central 350mm diameter central through hole; 

    travel surfaces in cast-iron and PTFE with lubrication system designed to  substantially reduce the stick/slip effect axes move on recirculating ball screw assemblies;

    CAMS has recently improved the head by incorporating in-house designed and developed  technological innovations.  The ram has been modified in size to offer greater robustness and is driven by a brushless motor transforming it into a machining  axis.  Gears in an enclosed  oil bath connect the drive system to the motor.
    Travel surfaces on the head are in cast-in and PTFE ground and scraped.

    Machine electrics have been modified offering greater  machining  performance and flexibility as well as  incorporating improved technology:

    automatic longitudinal and horizontal pre-programmed and reversible slot machining and automatic rotation of turntable  for any required slot depth and diameter.

    tool lift obtained by alternating table movements;

    once the pre-programmed slot depth has been reached, in automatic the machine performs a number of pre-programmed finishing strokes and the ram stops in position Z-  and  the workpiece table  in automatic returns to machining start cycle position. 

    The NC machine control offers a simple to use operator / machine interface.  Machine data and parameters are displayed on a 10.4 “ touch screen display which is used for entering production and machining programmes.  Programming is user friendly and easy to use.

    Programmes with zero workpiece can be saved and stored and called up when required.  Ram travel is adjusted using the keypad saving on downtimes and tooling times.
    Electronic turntable with central through hole to floor with possibility of programming 1500 symmetrical  and 999 asymmetrical divisions.   
    Possibility of machining specific trapezoidal, circular and linear slots.   
    Thanks to the possibility of having a fourth NC axis (axis Z), the operator can machine tapered slots without having to incline the head.  This is achieved by interpolating axis Y with  axis Z in automatic and programming the machining angle.  This model can run in automatic  two or more programmes in sequence.  
    The head tilts on a worm screw assembly 20° in both directions.  Machining speed is programmed and varies form zero to a max of  32 m/min and thanks to the potentiometer incorporated into the control panel speed change is stepless.  
    The NC machining Z axis and corresponding servo-drive offer improved uniform machining compared to conventional slotting machines resulting in a reduction in consumption and  wear in the cutting tool. 

    The software offers the following standard applications: 

    • slot repeat:  this function is for repeating slot machining without having to proceed with machine setup.

    • incremental tool lift:  with this function enabled the tool is completely raised out of the slot when the ram returns  and returns to zero workpiece position.

    • slot bottom finishing:  in the event the slot is widened the operator has the possibility of milling the bottom of the slot to finish.

    • slot side finishing:  this function is for widening the slot by milling and finishing the sides.

    If required, it is possible to add and incorporate  specific software functions and applications:

    • decreasing tool feed:  this function allows the operator to automatically modify tool feed (machining) using two specific values initial and final tool feed. This function is enabled by entering the two tool feed values.

    • chamfering: once having machined the slot it is possible with this function to chamfer slot edges to 45° in automatic.

    • tangential slots: this function allows the operator to machine in automatic two or more UNI 7515-76 tangential slots of any width.

    The machine is supplied with an electro-pump for the cooling system with a 130 l/min  capacity and a metal housing containing  the automatic  pumps which can be programmed for managing the lubrication system used for greasing  the ram, tables and head gears.

    Protections on axis Y and oil scraper on axes X and Y 
    Maintenance tools and machine  instruction manual are supplied 
    Safety protections

    Machine designed and manufactured to EC standards and directives.

      TECHNICAL SPECIFICATIONS    4AC
      Adjustable tool travel from 0 to ( NC controlled axis Z ) mm 1500
    1 Distance Column/Tool holder mm 1000
    2 Distance Table surface/Head mm 1200
    3 Distance Table surface/earth mm 1020
    4 Distance between tool-holder basis and table centre backwards mm 735
    5 Distance between tool-holder basis and table centre forwards mm 365
    9 Boring in Worktable centre Ø mm 350
    10 Measurements turntable (NC controlled axis A)  Ø mm 1000
    11 Max.distance between head surface and ram surface (HPD) mm 650
    12 Max.distance between head surface and ram surface (LHP)  mm 850
     
     
        
    Longitudinal Table travel (CN on axis Y) mm 1100
    Horizontal travel (CN on axis X)  mm 640
    Max. loading capacity  kg 3000
    N. of variable stepless strokes  N. strokes/min 20
    Ram drive motor (brushless) Kw
    N × m
    13
    50
    Overall machine dimensions mm L =3100
    P =3800
    H =4900
    Weight Kg 15000
    Legend
    850 Longitudinal Travel Horizontal Travel Turntable Ram Axis
    850 4AC NC Controlled Axis Y NC Controlled Axis X NC Controlled Axis A NC Controlled Axis Z

Other models:

150 200 250 300 350 400 400E 500 500E 850

C.A.M.S. s.r.l.

Headquarters:
Via S. Stefano n. 10
35010, Santa Giustina in Colle
Padova - Italy
Tel: +39.049.5790272
Fax: +39.049.9300223
Email: info@cams.it

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